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Foundation installation campaign begins on Dogger Bank B

14th May 2024 in Construction, Press releases, Project news

Image: Seaway7’s vessel Seaway Strashnov in operations on Dogger Bank Wind Farm.

The team working on what will be the world’s largest offshore wind farm, Dogger Bank, have started work on the foundation installation campaign for the second phase of the development.

Seaway7’s vessels Seaway Strashnov and Seaway Alfa Lift have commenced installation of monopile foundations and transition pieces for the Dogger Bank B phase of the offshore wind farm project.

The team recently completed installation of all 95 transition pieces on Dogger Bank A, thus concluding the installation of the foundations for the first phase of the project.

Olly Cass, Dogger Bank Wind Farm Project Director, said:

“These installation milestones are the result of years of commitment and diligence from the project team and its delivery partners. As the world’s largest wind farm of its kind and due to the deployment of new turbine technology, every aspect of the wind farm has required us to come up with new innovative design and engineering solutions that will shape the future construction of offshore wind globally. We extend our thanks and congratulations to the many companies and individuals who’ve risen to this challenge and contributed to the milestone we’re celebrating today.”

Wouter van Dalen, Project Director, Seaway7, said:

“We are happy to welcome Seaway Strashnov back to the project to commence foundation installation on Dogger Bank B – leading on from the vessel’s good performance last year on Dogger Bank A. After introducing our brand-new heavy lift vessel Seaway Alfa Lift to the project in October, the vessel operated through the high weather season installing transition pieces on Dogger Bank A, and now continues this work in phase B. The foundation installation scope is making excellent progress, enabled by our strong collaboration with our client Dogger Bank Wind Farm and our subcontractors.”

The monopile foundations and transition pieces provide a solid and stable base for the scale of GE Vernova’s groundbreaking 13MW Haliade-X turbines. The monopile and transition piece structures were manufactured by Sif and Smulders and are being installed 80-miles off the Yorkshire coast by tier one contractor Seaway7.

Monopiles are the large-diameter tube-shaped steel structures that are installed in the seabed by the vessel using dynamic positioning technology.

The monopiles weigh in at up to 1,424 tonnes each and can measure up to 72.8 metres in length. The Dogger Bank transition pieces feature a pioneering split-level design to support safe installation and operation and have a record-breaking 8m flange to connect the monopiles and transition piece structures.

Confirmation of this offshore milestone on Dogger Bank B follows on from the successful installation of the offshore HVDC platform for the second phase of the wind farm in April.

A total of 277 monopiles and transition pieces will be installed across all three phases of the wind farm, with completion due in 2026.

Steel manufactured by Tata Steel in Wales and processed in Corby and Hartlepool is being used in the supporting components of the transition pieces, while South Tyneside-based Metec and Rochdale-based Granada Material Handling have also won contracts with Smulders to support this innovative and world-leading project.

Designed in the UK by experts from Wood Thilsted, Dogger Bank Wind Farm’s foundations have been optimised to tackle challenging wave loads in the Dogger Bank area of the North Sea, with installation in water depths of up to 32m and at a minimum distance of 130km from shore.

Second HVDC offshore substation platform installed at Dogger Bank Wind Farm

17th April 2024 in Construction, Press releases, Project news, Supply Chain

Second HVDC offshore substation platform installed at Dogger Bank Wind Farm by the Saipem 7000 vessel

Dogger Bank, set to become the world’s largest offshore wind farm, has achieved a significant milestone as the second unmanned High Voltage Direct Current (HVDC) platform has been installed by Saipem.

The substation is the second of three platforms, each supplied by Aibel, to be installed at Dogger Bank offshore wind farm, which is being constructed in three phases known as A, B, and C, each with a capacity of 1.2GW.

The platform was installed 130km from the UK coastline at Dogger Bank B by Saipem using the Saipem 7000 vessel and features a Hitachi Energy HVDC system developed to transmit power more efficiently than traditional AC systems. The platform will receive 1.2GW of AC power generated by the 95 offshore wind turbines of Dogger Bank B, before converting it to DC for transmission to an onshore converter station located near Beverley in East Riding of Yorkshire.

The first platform was installed at Dogger Bank A in April 2023, representing the first time this technology has been used in offshore wind in the UK. All three platforms will be controlled from shore and feature a lean design, resulting in a 70% weight reduction per MW compared to previous platform designs.

Mads Andersen, CEO and President of Aibel said:

“At Aibel, we recognize that our success is not measured solely by the completion of projects but by the lasting impact we leave on the industry. With this major on-time delivery of Dogger Bank B, we mark another important milestone in Aibel’s transition towards a greener industry. This achievement exemplifies the power of collaboration and reflects the enduring partnerships we have cultivated with industry leaders SSE Renewables, Equinor, Vårgrønn, and our esteemed partner, Hitachi Energy”.

Andreas Berthou, Head of HVDC at Hitachi Energy’s Grid Integration business, said:

“The urgent energy transition requires strong collaboration, new business models, and global standards. We are proud to be the technology partner for the Dogger Bank Wind Farm project, with HVDC being the force multiplier for the clean energy transition, increasing access to an energy system that is more sustainable, flexible and secure. This is another significant milestone in securing the UK’s future energy needs, made possible by foresighted partners such as SSE Renewables, Equinor and Vårgrønn that have made the UK a leader in the transition to clean power.”

Measuring 75 meters long x 45 meters wide x 39 meters high, the platform utilises a four-legged steel jacket foundation structure designed and fabricated by Saipem in water depths of around 28 meters.

Gianalberto Secchi, COO of Saipem’s Offshore Wind Business Line, commented:

“We are proud to have contributed to the achievement of this important milestone for the groundbreaking Dogger Bank project, which reaffirms Saipem’s leadership in the offshore industry and our expertise in supporting Clients in the development of offshore wind farms as a key resource for the energy transition worldwide.”

 

Tees Valley youngsters to create net zero hero for storybook competition

7th March 2024 in Community News, Press releases, Project news

Primary school children are being challenged to create an energy-themed superhero story as part of a competition launched by Dogger Bank Wind Farm and its partners in Redcar and Cleveland. 

The 500-word challenge is being launched on World Book Day 2024, to inspire young people to learn about where energy comes from, and how it’s used as a positive force in the world.

In their stories the schoolchildren will create an “energy superhero” which uses its superpowers to save the day.

The competition is part of the Dogger Bank Wind Farm-funded Building our Futures programme, which aims to embed careers education into every primary school in Redcar and Cleveland through engaging workshops supported by local employers.

The programme is being delivered by Redcar and Cleveland Voluntary Development Agency (RCVDA) with strategic support and guidance from Redcar and Cleveland Borough Council.

“More than 750 children from over 30 schools have taken part in Building Our Futures workshops since we launched the programme last year,” said programme manager for the RCVDA, Jacqui Hutchinson.

“Children have been inspired by real-life workplace representatives from Dogger Bank’s supply chain and wider local businesses, with pupils experiencing first-hand accounts of careers in a diverse range of industries.

 “The book competition will enable young people to use their creative side to express their thoughts about the role different forms of energy play in our lives, and why it’s important to understand where this energy comes from.

 “We can’t wait to see our bright, enquiring young people bring their net zero heroes to life.”

The World Book Day competition is being supported by Dogger Bank Wind Farm construction contractor Keltbray, Teesside University, Redcar and Cleveland Voluntary Development Agency and BBC Tees.

Dogger Bank Wind farm is a joint venture between SSE Renewables, Equinor and Vårgrønn. The wind farm is being built 80 miles off the Yorkshire coast, and will be the world’s largest offshore wind farm when it’s fully commissioned in 2026.

The north and north-east of England are playing a critical role in the delivery and operation of the wind farm, and more than 2,000 UK based roles have been created or supported in relation to the construction and operation of the wind farm.

Dogger Bank Wind Farm will transmit renewable energy via national electricity network substations in East Riding of Yorkshire, and at Lackenby on Teesside.

The wind farm’s operation and maintenance base is located at Port of Tyne, and the Able Seaton port near Hartlepool is being used by the project’s turbine manufacturer for carrying out pre-assembly work on the turbines during the construction programme.

Primary schools can enter the World Book Day competition at World Book Day Competition – Building our Future – RCVDA

April 12 is the closing date for entries. Authors of the winning books will receive a book voucher and the chance for their class to visit Dogger Bank Wind Farm’s operation and maintenance base at Port of Tyne.

 

Dogger Bank Wind Farm welcomes three new apprentices on board

9th November 2023 in Operations, Press releases

  • Three new apprentices join Dogger Bank Wind Farm
  • Apprenticeship training for future wind farm turbine technicians started for the first time
  • Represents a contribution to skills training and technical education in the UK offshore wind industry

Three new apprentices have started their training with Dogger Bank Wind Farm, based from the operations and maintenance base in South Tyneside, North East England. The apprentices are starting their training in a variety of roles, including electrical engineering and warehouse logistics.

Over the next two years, the three apprentices will be fully immersed in the operations, maintenance, and logistics of the wind farm, all while gaining the skills required for a career in the renewables sector. Each will also gain a professional qualification in their respective field.

Two apprentices will learn the skills needed to maintain the giant 260 meter tall turbines featured on the wind farm, which are located in the North Sea, more than 130km from the North East coastline, gaining a L3 MOET qualification and a foundation degree in engineering. This will include high voltage training, addressing a future skill gap and enabling the apprentices to support the first UK High Voltage Direct Current connected offshore wind farm at Dogger Bank.

Bridie Gallagher, 18, has started an apprenticeship in electrical engineering, where she will gain knowledge of the operations and maintenance of offshore wind turbines. She said “I am thrilled to have the opportunity to learn and work in the renewable energy industry, right from my hometown in South Shields. Being part of the team working on the largest offshore wind farm in the world is incredibly exciting.”

Another new starter, Jamie Edwards, age 18, started an apprenticeship in wind operations maintenance and logistics, where he will be a part of the team responsible for supplying essential components to the wind farm. He said “I was drawn to the idea of pursuing an apprenticeship because I wanted a hands-on learning experience, making this opportunity perfect for me. I am eager to begin working alongside the team and pursuing my qualifications.”

Over 2,000 jobs have been created or supported so far in the UK in relation to the construction and operation of the wind farm, including400 long-term roles created in association with the wind farm’s operations base in South Shields, England.

Mark Halliday, Operations Director at Dogger Bank Wind Farm, said: “Apprenticeships will play a crucial role in the long-term success and operation of our wind farm”

“We are committed to providing early career development opportunities. Apprenticeships offer a mutually beneficial pathway for both us and the apprentices, as they gain specialised skills and competencies that enhance their career prospects. By investing in apprenticeships, we also benefit from having highly skilled and motivated employees who can work on the Dogger Bank Wind Farm across its planned 35-year lifespan.”

Dogger Bank Wind Farm is proud to be supporting and developing talent within the industry. For more information about opportunities at Dogger Bank can be found here: https://doggerbank.com/recruitment/

Yorkshire engineering specialist wins contract on world’s largest offshore wind farm

1st November 2023 in Construction, Press releases, Project news, Supply Chain

Boston Energy has secured a contract with Ge Vernova to provide mechanical and electrical expertise during the construction of Dogger Bank Wind Farm.

The East Riding of Yorkshire-headquartered firm will undertake onshore commissioning and completion work at Able Seaton in Hartlepool, as well as offshore mechanical and electrical (M&E) completion and offshore commissioning.

The work will involve more than 190 UK based personnel at its peak, and represents Boston’s largest ever single award in offshore wind.

Dogger Bank Wind Farm Commercial Director, Simon Bailey, said:

“It’s great to see another key contractor creating job opportunities to support the construction of Dogger Bank Wind Farm. Construction and commissioning of turbine technology is a critical element of our programme that will help us to steadily ramp up to full operating capacity of 3.6GW by 2026.”

Nathan Fahey, Project Director at GE Vernova, said:

 “We have been working with Boston Energy since the contract award for offshore commissioning of the Dogger Bank Wind Farm and I’m really pleased to have them as a trusted partner as we move into the operational phase of the project.

“I trust the team will deliver the expected results, at the quality and execution standards we want to provide to our customer.

“We are very much looking forward to working with Boston Energy to help us deliver this fantastic project utilising our Haliade-X turbines. Delivering this project will significantly enhance the UK’s net zero ambitions and help make a substantial dent in CO2 emissions.”

Julian Cattermole, CEO of Boston Energy, said:

 “We’re thrilled that GE Vernova have entrusted us to deliver the onshore and offshore commissioning of this truly exciting, and transformative project.

“GE has recognised that Boston Energy has a very strong track record of delivering exceptional quality on its projects as well as ensuring it delivers to budget and to the highest safety and environmental standards.

“We now need to get on and deliver to those same exacting standards that GE Vernova expects.”

To demonstrate its commitment to local content, Boston Energy has employed 80 per cent of its offshore team and 85 per cent of its onshore team from the North East of England, where pre construction activities are taking place.